As one of the largest manufacturers of modular building systems in the U.S., we have extensive capabilities and experience in designing and laminating sandwich and wall panels for a wide variety of interior applications. Typical laminated panels utilize foam, wood, or honeycomb cores sandwiched between high strength facing and substrate materials to produce lightweight panels with specific characteristics.
Standard Sandwich Panel Specifications
- Materials: Foam, wood, honeycomb cores
- Sizes: Up to 4 ft. x 20 ft.
- Thicknesses: Up to 6 inches
- R-values: Varies by core material
- Fire Rating: Class A non-combustible options available
- Acoustic Properties: Sound deadening panels available
The following list shows some of our most commonly requested sandwich panels. Most of these can be made in various thicknesses with alternative faces and such. You can request a quote for a sandwich wall panel here.
Infill Sandwich Panels
These thick sandwich panels feature a polystyrene core for improved energy efficiency while the aluminum face and 24-gauge steel back provide tremendous resistance to abuse and offer excellent design flexibility.
Standard Construction
- Face: .032” Aluminum
- Substrate: 1/4” Tempered Hardboard
- Core: Polystyrene Foam
- Back: 24-Gauge Steel
Insulation Sandwich Panels
These thick sandwich panels feature a polyisocyanurate core for improved energy efficiency while the steel face and back provide added durability for high traffic areas.
Standard Construction
- Face: 26-Gauge Painted Embossed Steel
- Substrate: 1/4” Hardboard
- Core: Polyisocyanurate
- Back: 24-Gauge Steel
Sound Sandwich Panels
These sandwich wall panels feature a thick fiberglass core with a cement board substrate for improved acoustical performance in window and curtain wall systems.
Standard Construction
- Face: .032” Aluminum
- Substrate: 1/2” Cement Board
- Core: 3-1/2” Fiberglass
- Back: .032” Aluminum
Veneer Sandwich Panels
These thick sandwich panels feature a plywood core with aluminum exterior surfaces for a wide variety of glazing applications.
Standard Construction
- Face: .020” Aluminum (Shown here with maroon finish.)
- Core: Plywood
- Back: .020” Aluminum
Cladding Sandwich Panels
These thick sandwich panels are excellent for use as exterior cladding, canopies, fascia, accent bands, and soffits.
Standard Construction
- Face: .020” Aluminum
- Core: 5/16” Exterior Grade Douglas Fir Plywood
- Back: .020” Aluminum
Fiberglass Cladding Panels
These easy to clean wall panels are available in 1/4” and 5/16” thicknesses. The fiberglass exterior makes them ideal for use as interior cladding on walls in cleanroom type applications.
Standard Construction
- Face: .020” Aluminum
- Core: 1/4” or 5/16” Exterior Grade Douglas Fir Plywood
- Back: Fiberglass Reinforced with Kraft/Foil Scrim Back
Aluminum Covered Gypsum Panels
These easy to clean wall panels are available in 1/2” and 5/8” thicknesses featuring aluminum exteriors that make them ideal for use as interior cladding on walls in cleanroom type applications.
Standard Construction
- Face: .032” Pre-Finished Smooth Aluminum
- Core: 1/2” or 5/8” Type-X Exterior Grade Gypsum Core Board
FRP Covered Plywood Panels
These sandwich panels are designed to provide an easily maintained surface for interior wall applications including kitchens, restrooms, locker rooms, food processing plants, and animal shelters.
Standard Construction
- Face: .030” Textured FRP (Fiberglass Reinforced Plastic)
- Core: Douglas Fir Plywood
FRP Covered Luan Panels
These 1/4”-thick sandwich panels feature a .030” fiberglass reinforced plastic (FRP) face and back with a 3/16” Luan plywood core. Attachment options include face applied, one-piece, and two-piece moldings.
Standard Construction
- Face: .030" Fiberglass Reinforced Plastic (FRP)
- Core: 3/16" Luan
Fire & Sound Panels
Fire & Sound wall panels are value-oriented wall panels with excellent thermal insulation, sound deadening properties, and a class A noncombustible rating.
Standard Construction
- Face: 1/2” Vinyl-Faced Gypsum
- Core: Polystyrene
- Back: 1/2” Vinyl-Faced Gypsum
Steel Fire & Sound Panels
Steel Fire & Sound panels are insulated metal wall panels come with one or two 24 gauge steel surfaces and have excellent sound deadening and thermal insulating properties.
Standard Construction
- Face: 24-Gauge Steel
- Substrate: 1/2” Gypsum
- Core: Polystyrene
- Back: 24-Gauge Steel or Vinyl-Faced Gypsum
Fire & Sound with FRP Exterior
Fire & Sound FRP panels offer excellent cleanability on a non-combustible and sound reduction panel.
Standard Construction
- Face: FRP .030"
- Substrate: 1/2” Gypsum
- Core: Polystyrene
- Back: FRP .030"
FRP on Polystyrene
Ideal for laboratories and any other application exposed to moisture or harsh cleaning agents.
Steel on Polystyrene
Lightweight panels with excellent thermal resistance and a durable steel exterior.
Steel on Polyisocyanurate
Totally non-combustible wall panel with excellent thermal insulation.
Stainless Steel on Polyisocyanurate
Attractive and durable panels with excellent properties.
Aluminum Honeycomb Panels
See our full line of custom and standard aluminum honeycomb panels.